Issue link: http://alpine.uberflip.com/i/624193
5 FloorMaster P R O D U C T M A N U A L EN Contents 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1.1. Gantry Mechanical Parts . . . . . . . . . . . . . . . . . . . .6 1.1.2. Table Mechanical Parts . . . . . . . . . . . . . . . . . . . . .6 1.1.3. Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 1.1.4. Safety Scanners . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 1.2. General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2.1. Machine Capacity . . . . . . . . . . . . . . . . . . . . . . . . . .7 1.2.2. Equipment Specification . . . . . . . . . . . . . . . . . . .7 1.2.3. Electrical Service Requirement . . . . . . . . . . . .7 2. Getting to Know the FloorMaster . . . . . . . . . . . . . . . 8 2.1. System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1.1. Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.1.2. Truss Flipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 2.1.3. Truss Lift-Outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 2.1.4. Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.1.5. Adequate Parking . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.3. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.3.1. Group / Single Modes . . . . . . . . . . . . . . . . . . . 14 2.3.2. Infeed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.3.3. Outfeed Control . . . . . . . . . . . . . . . . . . . . . . . . . 16 3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.1. Recommended Production Procedures . . . . . . . . . . . . . 17 4. Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.1. Replace the Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.2. Remove the roller sprocket . . . . . . . . . . . . . . . . . . . . . . . . 20 4.3. Roller Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.4. Clamp Rail Roller Guides Adjustment . . . . . . . . . . . . . . 21 4.5. Flow Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.6. Regulators Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.1. Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.2. Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.3. Quarterly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.4. Semi-Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 23 6. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.1. Gantry head will not start . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.2. Gantry head runs in only one direction . . . . . . . . . . . . . 24 6.3. Gantry travels further than 12 inches when stopping . . . 24 6.4. Connector plates improperly seated . . . . . . . . . . . . . . . . 24 6.5. Gantry strains while pressing plates . . . . . . . . . . . . . . . . 25 6.6. Lift-outs or flip-over bars not operating. . . . . . . . . . . . . 25 6.7. Clamps not operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.8. Safety Scanner Troubleshooting . . . . . . . . . . . . . . . . . . . 26 6.9 Replacing Safety Scanner Display Unit . . . . . . . . . . . . . . 28 Appendix A – Maintenance Intervals . . . . . . . . . . . . . 30 Appendix B – Electrical System Schematics . . . . . . . 31 Appendix C – Pendants Assembly . . . . . . . . . . . . . . . 37 Appendix D – FloorMaster Assembly View . . . . . . . . 38 Appendix E – Terms Glossary . . . . . . . . . . . . . . . . . . . . 39 Appendix F – Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Disclaimer The information contained in this document is believed to be accurate in all respects but is not warranted by Alpine. The information is subject to change without notice and should not be construed in any way as a commitment by Alpine. Alpine assumes no responsibility for any errors or omissions in this document. Every reasonable effort is made to keep this document current, but in the event of discrepancy, Alpine engineering documentation, installation and service and safety procedures shall prevail. Copyright ©2017 by Alpine, a division of ITW Building Components Group Inc. All rights reserved. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written consent of the publisher. Throughout this manual, references are made to contact Alpine Equipment Customer Service. They can be reached at (800) 521-9790 with any questions.