Alpine Equipment Manuals

AutoMill SC Motion Control Upgrade

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8 AutoMill SC Motion Control Upgrade P R O D U C T M A N U A L EN No. Item 8 Double Deck Term. Block 9 Triple Deck Term. Block 10 Triple Deck End Plate, Orange 11 End Clamp 6mm for TS35 12 Terminal end plate 13 End Plate Grey 14 4 Conductor Dbl. Deck Terminal Block 15 10 Position 5.2mm Jumper 16 End and intermediate plate 17 End and intermediate plate 18 Servo Drives: APN 37254 – Absolute (A3, A4, A5) APN 37255 – Resolver (All others) 19 LMC600 Controller 20 Miniature Circuit Breaker, 10Amp 21 Miniature Circuit Breaker, 15Amp 22 Power Supply – 24V, 240W 23 Power Supply – 24V, 10Amp 24 E-Stop Safety Module 25 Overload Protector, 9-14Amp 26 Overload Protector, 24-32Amp 27 Auxiliary Contact Block 28 Circuit Breaker, 60A 29 Circuit Breaker, 40A 30 Circuit Breaker, 50A 31 Contactor, 150Amp 32 Contactor, 25Amp 33 Overload Relay 34 Ground Bar 35 Fieldbus interface 36 Relay, 5Amp 37 Terminal block, 6-pin 38 Sercos, fieldbus interface 39 Fieldbus interface, power supply 40 Miniature Circuit Breaker, 2Amp 41 Lace bar 42 Miniature Circuit Breaker, 10Amp 43 Contactor, 6Amp 2. Getting to Know the AutoMill SC Motion Control Upgrade The AutoMill SC Motion Control Upgrade aims to bring the AutoMill SC up to date with the latest technology. The upgrade replaces obsolete and some of the old components with brand new components to extend the support life of the machine. It also upgrades some of the machine's systems to improve the machine performance. Refer to sections 2.1 to 2.10 to learn more about the new components and upgrades that come with the AutoMill SC Motion Control Upgrade. 2.1. Control Cabinets The AutoMill SC Upgrade utilizes completely new fixed-end control cabinet and moving-end control cabinet. The new cabinets include new servo drives for all automated axis (23 axis) along with new electrical components. The new drives and electrical components eliminate issues with old wiring and obsoleted components inside the control cabinets. The new drives utilize SIM Cards that have all the drive parameters. The SIM card makes the process of replacing a drive much simpler since all the parameters are saved on the card. Additionally, the cooling of the each of the control cabinets is upgraded from Vortec to Air Conditioners as they are more cost effective to operate. Refer to sections 2.1.1 to 2.1.3 for more details related to the control cabinets: 2.1.1. Fixed-end Control Cabinet Components All the components inside the Fixed-end control cabinet are completely new. Table 1 includes all the components inside the Fixed-end control cabinet. Table 1: Fixed-end Control Cabinet components (refer to Figure 1) No. Item 1 Back Panel 2 PBD 3P Miniature UL 1953 3 Terminal Block, 3 Cond 4 End Plate, Grey 5 Terminal Block – 2.5 WAGO 6 Fused Terminal Block 7 Relay Term. Block 24Vdc

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