Issue link: http://alpine.uberflip.com/i/600006
5 RollerPress P R O D U C T M A N U A L EN Contents 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1.1. Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1.2. Mechanical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2. General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.1. Machine Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.2. Equipment Specification . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.3. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.4. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. Getting to Know the RollerPress . . . . . . . . . . . . . . . . . . . . . 8 3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1. Machine Position Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2. Power Configuration Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1. Power Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2. Loading Trusses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.3. Unloading Trusses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.4. Clearing Jammed Trusses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5. Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.1. Adjusting the Gap Between the Rollers . . . . . . . . . . . . . . . . . 15 5.1.1. Increasing the Gap: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.1.2. Decreasing the Gap: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.2. Replacing the Roller End Bearings . . . . . . . . . . . . . . . . . . . . . . . 17 5.3. Replacing the Roller Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5.4. Replacing the Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.5. Removing the sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 6.1 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 6.2 Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 6.3 Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.4 Semi-Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.1. Gearmotor Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.2. Rollers Stop Turning, But The Motor Is Still Running . . . . . . 21 7.3. Connector Plates Are Not Being Seated . . . . . . . . . . . . . . . . . . 21 7.4. Truss Stops At Connector Plates . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.5. Lumber Is Being Crushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.6. Loud Popping Noise Coming From Drive End Of The Machine . . . 21 Appendix A – Maintenance Intervals . . . . . . . . . . . . . . . . . . 22 Appendix B – Electrical System Schematic . . . . . . . . . . . . . . 23 Appendix C – RollerPress Exploded View . . . . . . . . . . . . . . . 25 Appendix D – Terms Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Appendix E – Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Disclaimer The information contained in this document is believed to be accurate in all respects but is not warranted by Alpine. The information is subject to change without notice and should not be construed in any way as a commitment by Alpine. Alpine assumes no responsibility for any errors or omissions in this document. Every reasonable effort is made to keep this document current, but in the event of discrepancy, Alpine engineering documentation, installation and service and safety procedures shall prevail. Copyright ©2015 by Alpine, a division of ITW Building Components Group Inc. All rights reserved. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written consent of the publisher. Throughout this manual, references are made to contact Alpine Equipment Customer Service. They can be reached at (800) 521-9790 with any questions.