Alpine Equipment Manuals

ALS 4.0 Linear Saw

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70 ALS 4.0 P R O D U C T M A N U A L EN Appendix A – Maintenance Intervals ALS 4.0 Machine Inspection Guide and Maintenance Log Date _______/_______/_______ EVERY SHIFT / 8 HOURS Mon Tue Wed Thur Fri Sat Sun Clean saw dust off the machine with a vacuum cleaner (compressed air fills the environment with saw dust and debris and may cause a safety hazard). Clean and flush ink jet head. Check all light bulbs in operators control panel. Replace as required. Check that water has drained from coalescer. Check saw blades chipped or broken teeth. EVERY 10 SHIFTS / 80 HOURS Verify all calibration. Verify All belt feeder adjustments. Hand tighten all servo motor cables. Inspect all cables, connections, and routing components. Clean ink jet print sensor. EVERY 20 SHIFTS / 160 HOURS Inspect the refuse belts for cracks, wear, and tension. Apply one pump of grease (NLGI Grade No. 2) to fittings. LOCATION Total Where L1 & L2 Pushers 8 4 on top of each bearing block L1 & L2 Clamps 8 On the back side of the saw cabinet T1 Bearings 4 2 on the front and 2 on the back of the head Z1 Bearings 4 2 on the bottom and 2 on the top of the head Outfeed Queue 6 2 bearings on each shaft under the queue Waste Belt 4 2 on the drive roller and 2 on the idler roller Small Parts Conveyor 4 2 on the drive roller and 2 on the idler roller Automated Infeed (if applicable) Infeed Wheel 4 4 on the back of the bearing block Infeed Drive Shaft 8 Under the automated infeed rollcase Gripper Assembly 4 1 on the back side each gripper assembly Optional Accessories Incline Waste Belt 4 2 on the drive roller and 2 on the idler roller Small Parts Incline Belt 4 2 on the drive roller and 2 on the idler roller EVERY 100 SHIFTS / 800 HOURS Check L1/L2 belts for wear EVERY 260 SHIFTS / 2080 HOURS Lubricate Z1 EXLAR® actuator. Tighten electrical connections in the main panel (Lock out / Tag Out).

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